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JT-DC cement grinding aid

JT-DC cement grinding aid

The main components of this series of grinding AIDS are organic surfactants, polyols, sugars, alcoholamine substances, and a small amount of inorganic salts as auxiliary liquid products, generally dark brown non-transparent, no irritating odor, does not damage human health and cement concrete performance。
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First, product introduction

The main components of this series of grinding AIDS are organic surfactants, polyols, sugars, alcoholamine substances, and a small amount of inorganic salts as auxiliary liquid products, generally dark brown non-transparent, no irritating odor, does not damage human health and cement concrete performance。

The product is liquid, dispersed pack, ton pack and 250kg drum pack three kinds of packaging。

Density: (20°C±1 °C) 1.10-1.25 (g/cm3)

PH:(20℃±1℃)8.50-11.0

Solid content: 40-55 (%)

Recommended dosage: 0 of cement mass.05%-0.1%

This series of products can be divided into three types according to different use effects: JT-DC3 early strong type, JT-DC5 compound type, JT-DC8 post-strong type

2. Scope of application and use effect

This series of products is mainly suitable for composite Portland cement, Portland fly ash cement, Portland volcanic ash cement, masonry cement with more inactive mixed material content, and better strength improvement effect when used in slag cement, ordinary cement and Portland cement。

When used in cement production, the comprehensive moisture content of the grinding material is not more than 2.In the case of 0%, the cement quality and fineness control indicators are basically the same, this series of grinding AIDS can reduce the amount of clinker in cement by more than 5%, and increase the yield of the mill by more than 8%。

Early strength products, used in the cement production process, in the cement ratio, fineness control indicators are basically the same, can improve the 3-day compressive strength of cement 4.Above 0MPa, and the increase value of water demand of cement standard consistency is < 0.5%;

Composite products, used in the cement production process, under the condition that the cement ratio and fineness control indicators are basically the same, can improve the 3-day compressive strength of cement 3.Above 0MPa, 28-day compressive strength 5.Above 0MPa, and the increase value of water demand of cement standard consistency is < 0.5%;

Post-strong products, post-strong products, used in the cement production process, under the condition that the cement ratio and fineness control indicators are basically the same, can improve the 28-day compressive strength of cement 8.Above 0MPa, and the increase value of water demand of cement standard consistency is < 0.5%。

3. Use examples

Table 1 P•C 42.5 Grinding mill condition before and after cement using Zhongsen grinding aid (a cement factory in Guangxi Ø4.2m×13m combined grinding system)

时间

Mix material and dosage /%

Total mix material /%

Grinding aid /%

SO3/%

LOI/%

Cl-/%

45μm sieve residue /%

Specific surface area m²/kg

limestone

Wet fly ash

Fly ash

页岩

Before using the grinding aid

6.5

7.9

5.4

注1

20.8

0.0

2.5

9.4

0.0

1.9

360.1

Period of adjustment

11.9

5.8

4.1

0

21.8

0.1

2.2

11.9

0.015

1.5

368.5

Normal service life

15.8

3.4

7.8

注1

28.0

0.08

2.02

12.42

0.018

1.68

366.8

Note: Excess fly ash is replaced or partially replaced by shale

Table 2 P·C 42.5 Performance of cement before and after using Zhongsen grinding aid

时间

Standard consistency %

Setting time /min

Bending strength /MPa

3 days compressive strength /MPa

28 days compressive strength /MPa

初凝

终凝

3天

28天

平均

最大

最小

平均

最大

最小

Before using the grinding aid

26.2

163.6

228.3

5.1

7.4

25.6

27.2

24.5

48.4

50.8

45.5

Period of adjustment

26.1

180.8

247.3

5.3

7.8

29.0

31.2

27.2

53.4

55.6

48.6

Normal service life

25.9

182

246

5.2

7.5

26.8

28.4

25.6

49.1

52.0

47.7

Table 3 P·O 42.5 Grinding mill condition before and after cement using Zhongsen grinding aid (a cement factory in Guangxi Ø4.2m×13m combined grinding system)

时间

Mix material and dosage /%

Total mix material /%

Grinding aid /%

SO3/%

LOI/%

Cl-/%

45μm sieve residue /%

Specific surface area m²/kg

limestone

炉渣

Fly ash

页岩

Before using the grinding aid

7.5

2

0

4

13.5

00

1.8

3.3

0.015

13.9

321

Normal service life

8

4.5

1.5

6

20

0.05

1.8

4.3

0.016

12.8

330

Table 4, P·O 42.5 Performance of cement before and after using Zhongsen grinding aid

时间

Standard consistency %

Setting time /min

Bending strength /MPa

3 days compressive strength/MPa

28 days compressive strength/MPa

初凝

终凝

3天

28天

平均

最大

最小

平均

最大

最小

Before using the grinding aid

26.6

158

208

5.2

8.3

25.9

28.9

24.5

55.2

56.9

53.2

Normal service life

27.5

162

220

5.5

8.6

26.9

29.7

26.2

55.4

57.8

54.2

4. Characteristics of cement using the grinding aid

1.The fluidity of cement powder will be increased.

2.The fluidity of cement mortar increased slightly.

3.The water consumption of standard consistency will vary with the amount and variety of mixed materials.

4.The coagulation time is generally extended by 15 to 30 minutes, and can also be extended longer according to customer needs;

5.It is more sensitive to use 45μm screen to control the fineness of grinding cement。

5. Storage methods and conditions

This series of grinding aid is weakly alkaline liquid, it is recommended to use plastic products storage equipment for closed storage, storage equipment should be placed circulation device, regular product circulation treatment to ensure product uniformity。Recommended storage temperature -5 ° C to 40 ° C。

6. The method of adding when used

When it is not necessary to raise the height of the addition, the metering pump can be used directly to measure the addition;

When the feeding height of the grinding aid needs to be increased, it is generally added by two-stage pumping. The diagram is as follows:

JT-DC cement grinding aid

For companies using our grinding AIDS, we provide our customers with storage tanks and related metering devices as well as testing and control methods for feeding volumes。

Six, precautions

1.The grinding aid shall be used after passing the inspection。Acceptance test methods are:

1) A relatively simple method is to detect the density, PH value and color, or solid content of the retained sample of the new grinding aid and the grinding aid that has been used and proved qualified under the same temperature conditions, and when the two are within the error range, it can be considered qualified for use;

2) Use an additive free cement with the same composition as the production cement,At the same time, the retained grinding aid JT-DC and the newly arrived grinding aid were respectively sampled in the same laboratory,The cement strength blending test was carried out,When the three-day strength of both is within the margin of error,It is qualified;The first method is generally used for continuous use of grinding AIDS,The second method is used only when there is a large difference in the quality of the grinding aid。

2.Barrel grinding aid handling, storage should prevent falling, smashing, external extrusion and close to high temperature, pile height should not exceed two barrels;

3.Before use, check the logo of the company before opening the cover, and confirm the product and model are correct before use;

4.This product is slightly corrosive to the skin, should be washed with water after skin contact, and can not be ingested;

5.When using this product, when the ambient temperature is lower than -5℃ for 5 consecutive days, insulation measures should be taken to prevent product crystallization from affecting normal use;

6.The shelf life of this product is 12 months。

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Multison Holdings Group

Service Hotline:0531-89731661
Fax number:0531-82988289

Address: No.67, Sunshine New Road, Shizhong District, Jinan City, Shandong Province

13 / F, Block C, Eurasia Grand Museum

Enterprise Email: zhongsen@ytxdh.com 

Factory address: Shandong Province Jinan City Changqing District Gushan Town industrial Road north 2 building
Factory address: West Yongan Road, Litang Town, Binyang County, Guangxi

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